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Greater Richmond Partnership, Inc.

Gene Winter

Senior Vice President
901 E. Byrd St.

Richmond, VA 23219-1234 
(804) 643 3227
(800) 229 6332

GWinter@grpva.com

 

 

 

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American Institute of Chemical Engineers-Tidewater Chapter

 

Richmond Joint Engineers Council

 

 

Volume 4, Issue 2
April 20, 2006

 

Bravura Performance

 

Through acquisitions and internal growth, Performance Fibers is on the fast track to becoming Richmond's next $1 billion company - and the region's largest independent specialty fibers manufacturer.

 

 

by Peter Galuszka

 

Imagine a scene a few years from now: A massive offshore oil drilling platform floats in what the oil patch calls “ultra-deep” water off the coast of Angola in southwest Africa. With crude oil prices approaching $100 a barrel, drilling for oil in the ocean floor more than a mile down is now economically feasible but also technically challenging.

 

Greg Rogowski

 

The rig, a masterwork of offshore engineering, carries a price tag of $1.5 billion. Holding the precious platform in place are thousands of feet of mooring cables strengthened by high-strength fibers. The polymer-based strands can handle the weight of the long lines of cable better than steel-based ones used commonly in shallower waters. Those fibers are developed by Performance 

Fibers Inc., a specialty fiber company, headquartered in downtown Richmond.

 

Today, Performance, along with a group of graduate students at Virginia Commonwealth University and the University of Richmond, is studying just that possibility. The team, which includes VCU business students and UR law students, is on a marketing hunt for global sites where ultra-deep offshore drilling might open sales opportunities for the maker of high-tenacity fibers. Besides the west coast of Africa, other promising areas include the Gulf of Mexico, the North Sea and tracts off Asia and Australia.

 

“Offshore mooring has been a huge market and is growing rapidly,” says Gregory S. Rogowski, president and CEO. Once an obscure unit of the giant Honeywell conglomerate, Performance Fibers is transforming itself through internal growth and global acquisitions into the largest independent player in high-performance fibers based in the Greater Richmond region and doing business globally.

 

The company, which manufactures industrial fibers for use in products as varied as tire cord, safety belts, high-pressure hoses, timing belts, marine and industrial ropes and fabrics for awnings and tarps, moved its headquarters from a manufacturing facility in Colonial Heights to downtown Richmond earlier this year. The company had considered Raleigh as a candidate for the headquarters because Performance has a manufacturing facility and a research laboratory near there. But the company decided upon a headquarters location that was separate from its factories. More.

 

 

The Softer Side of Spectra

 

Honeywell's super-strong Spectra Fiber, renowned for its use in body armor, has been adapted to make prosthetic limbs more comfortable.

 

 

Spectra fiber manufactured by Honeywell in the Greater Richmond region is being used to make prosthetic limbs more comfortable and last longer.

 

Comfort Products, the first U.S. provider of knitted orthotic and prosthetic products, uses Honeywell’s high-performance material in its SpectraCarb, a Spectra and carbon composite, for orthotic and prosthetic laminations, and in the custom-designed Spectra Sock which protects the inside of prosthetic limbs.

 

Spectra is one of the world’s strongest and lightest fibers. It has the highest strength-to-weight ratio of any synthetic fiber, including nylon, polyester and aramid. Pound-for-pound, Spectra fiber is 10 times stronger than steel, yet is soft enough to be used in clothing, protective gear and other products designed to be worn for prolonged periods.

 

“Spectra fiber’s strength has made it a material of choice for military armor, protective gear and high-performance ropes,” said Elizabeth Parrish, global marketing manager for Honeywell’s Advanced Fibers and Composites business. “These same characteristics make it ideal for prosthetics, where improvements in strength, resiliency and weight can make all the difference.”

 

Traditionally, prosthetic limb manufacturers used carbon to add strength. However, its rigidity often created razor-sharp edges that could damage suspension sleeves — an aid that partially covers the prosthesis and the patient’s exposed skin — and the prosthetic’s external casing. These edges can cause discomfort for users.  More than 1.2 million people in the U.S. are missing extremities, according to the industry’s leading trade association. (March 7, 2006) More.

 

 

Taking a Crack

at the Oil Shortage

 

Albemarle Corporation has launched a new family of petroleum catalysts that will make it easier to refine lower quality petroleum.

 

 

Albemarle Corporation has partnered with Petrobras, the Brazil oil company, to launch the ReVolution family of fluidized catalyst cracking catalysts.

 

Increasingly stringent regulations on fuel sulfur content and the ever-growing demand for transportation fuels in expanding markets such as China pose significant challenges for refiners worldwide. The depletion of higher quality oil reserves, combined with today's high oil prices, make the utilization of lower quality crude sources more and more prevalent, and in some cases, even a necessity for refiners.

 

The ReVolution family of FCC catalysts will help refiners process these lower quality crude oils efficiently and economically due to the catalysts' outstanding ability to trap vanadium, one of the most common and destructive contaminant metals found in these crude sources. (Feb. 6, 2006) More

 

      

 

News

 

Business

 

Albemarle, UOP Partner in Hydroprocessing Alliance. Albemarle Corporation and UOP LLC, a Honeywell company, have joined in a hydroprocessing alliance to help the petroleum refining industry produce clean fuels. The alliance will specifically provide customers a broad portfolio of process and catalyst offerings for middle distillate hydrotreating, vacuum gas oil hydrotreating, mild hydrocracking, hydrocracking, and fixed-bed residue hydrotreating. (March 9, 2006) More.

 

Performance Fibers to Buy INVISTA Assets. Performance Fibers has signed a letter of intent to buy INVISTA Resins & Fibers GmbH’s German polyester yarn business. The transaction would represent the third major expansion of Performance Fibers in the past year. (March 27, 2006) More.

 

Performance Fibers Relocates to Downtown Richmond. Performance Fibers, a supplier of industrial polyester products, has relocated its corporate headquarters from Colonial Heights, Va., to downtown Richmond. Said CEO Greg Rogowksi: “Our new location, in the heart of Richmond’s financial and legal community, reflects the company’s position as one of the global leaders in the industrial fibers industry. (Feb. 6, 2006) More.

 

Albemarle to Reduce Environmental Footprint. Albemarle Corporation has endorsed two chemical industry initiatives, the Responsible Care Global Charter and the Global Product Strategy. The first addresses issues such as sustainable development, public health and industry transparency. The second encourages best practice sharing among countries and industry partnerships with intergovernmental organizations. Said CEO Mark C. Rohr: “We will seek to minimize the 'footprint' from our operations by actively pursuing opportunities to reduce our emissions, water and energy usage, and waste creation.” (Feb. 7, 2006) More.

 

Albemarle Named Tamiflu Production Partner. Albemarle Corporation has been designated a production partner in the supply of intermediate chemicals for the antiviral Tamiflu produced by the Roche pharmaceutical company. The production partners for the various steps of manufacture have been selected primarily "on the basis of their ability to produce substantial quantities of intermediates and finished materials in accordance with Roche's quality standards in a relatively short time frame," according to Roche. (March 16, 2006) More.

 

Carpenter Adds Storage Tanks for Major Customer. Carpenter Co., a supplier of flat-proofing urethane elastomers for tires, has installed bulk storage tanks for its Rely flat-proofing products at HiPark Industries in Baraga, Mich., eliminating the need for drums or totes. The tanks enhance productivity of HiPark personnel.

 

Tredegar to Close Georgia Plant. Tredegar Film Products Corporation will close its plant in LaGrange, Ga. The plant, which produced $20 million of commodity blown films in 2005, operated at about the break-even level. The facility had been for sale, but Tredegar could not find suitable buyers. (Feb. 2, 2006) More.

 

 

People

 

Gottwald to Succeed Scher at Tredegar.

Norman A. Scher has retired as president and chief executive officer of Tredegar Corporation. He will be succeeded by John D. Gottwald, the current chairman. Scher, 68, joined Tredegar in 1989 as executive vice president and chief financial officer and was elected president and chief executive officer in 2001. He will continue to serve on the board and as vice chairman, assisting in special projects. More.