Magellan
Systems hopes its M5 "super
fiber" will bolster the
Richmond region's reputation as the
world's leading center of innovation
in the advanced materials industry.
by
James A. Bacon
Between
the flags and bunting, the elected
officials giving speeches, and the
executives mugging for the camera
while engaging in an
uncharacteristic shoveling of dirt,
ceremonial ground breakings are an
odd American ritual. But at the
dedication of the new Magellan
Systems International facility in ChesterfieldCountythis August, the hoopla seemed
entirely appropriate – especially
when CEO Gene Vetter stood before a
draped American flag and proclaimed
his
intention to preserve U.S.
dominance in the high-strength fiber
industry against formidable Japanese
competition.
In
many ways, Magellan is the
quintessential American company.
Compared to its international
rivals, it’s small, lean and
entrepreneurial. The company
houses its bench-scale lab in a
used, steel-and-cement
industrial
property off
Interstate 95. Its managers work
in tiny offices
with cheap plywood siding. Every
spare dime goes into developing
the technology.
And
like the nation it champions,
Magellan draws its talent from
the far corners of the earth.
Vetter, a former Navy-trained
engineer, hails from the Midwest,
but many key employees are
immigrants. Doetze Sikkema, the
chief scientist and inventor of
Magellan’s fabulous fiber has
recently moved to Chesterfieldfrom the Netherlands.
An engineer and a lab supervisor
come from mainland China,
though they arrived inRichmondby widely divergent paths, one
by way of Boston, the other by way of Martinsville,
Va.
Magellan’s
diverse crew is united by the
mission of commercializing a new
miracle material known as M5.
The polymer fiber is stronger
and lighter than Kevlar and
Spectra, more heat resistant
than Nomex, and impervious to
the ravages of acid,
ultra-violet light and anything
else that man or nature can
throw against it. M5 bumps the
ceiling of fiber chemistry and
physics, says Vetter. Its
performance characteristics may
never be surpassed. “It’s so
strong, it’s scary.”
The
defense department craves M5 for
use in aerospace applications
and body armor for its Objective
Force warrior-of-the-future
program. Eventually, the fiber
will find applications in
everything from fire suits to
helicopter blades, from
satellites to tennis racquets
and golf clubs.
Vetter’s
fervent, patriotic desire is to
recapture business that has
migrated overseas. In his view,
there are two world-class
clusters in the high-performance
fiber industry. One is in Osaka, Japan,
the other inRichmond,
Va.The Japanese are vying for
recognition as the world leader.
“We at Magellan,” says
Vetter, “want to … take back
the title for Richmond.”
With
24,000 students and an annual budget of
$1.0 billion, Virginia Commonwealth
University has long been a major player in
Richmond's
economy. Having produced its first B.S. graduates
in chemical, electrical and mechanical
engineering in 2002, the School
of
Engineering
is having and impact as well.
The
School is itself an innovative example of
public-private cooperation. A private
endowment, which made possible construction
of the $43 million facility, is managed by a Board
of Trustees composed of the CEOs and/or
presidents of most of the major
corporations in the Commonwealth
of Virginia. The School offers the B.S., M.S., and
Ph.D. in chemical, mechanical, electrical,
and biomedical engineering, and in
computer science, and the enrollment is
presently over 1,000 students — a
remarkable growth since accepting its
first freshmen in the Fall of 1996.
Creating
an institution from scratch, the founders
chose to distinguish VCU Engineering from
the nation's other 300 engineering schools
by focusing on seven ideas: (1) more
synthesis and creativity to balance the
overwhelming devotion to analysis, (2) a
strong business orientation, (3) an
emphasis upon entrepreneurship, (4) a
seamless or multidisciplinary orientation,
(5) a devotion to teamwork, (6)
development of communication skills, and
(7) programs close to industrial practice.
Boehringer
Ingelheim, one of the world's largest
pharmaceutical companies, will invest $260
million over the next eight years to
expand manufacturing capacity at its
Petersburg chemical operation, increasing
employment by a projected 165. Boehringer
Ingelheim Chemicals is a leading producer
of active pharmaceutical ingredients.
"This is the single largest
investment in Petersburg history,"
said Gov. Mark R. Warner, who made the
announcement while visiting the Boehringer
Ingelheim headquarters during the first
overseas trade mission of his
administration. (Press
release, May 21, 2003.) More
Goldschmidt
Chemical Corporation, a subsidiary of
Dusseldorf, Germany's Degussa Corporation,
will create 28 new jobs in a $26.6 million
investment. The expansion will include a
North American technical competence center
for the Oligomers & Silicones Business
Unit. Said Goldschmidt President Dr.
Reinhold Brand: "This will provide
technical service, quality control and
product development." Goldschmidt made
the announcement during a visit of Gov. Mark
R. Warner to the Degussa's world
headquarters in his first overseas trade
mission. (Press release, May 27, 2003.)
More
Wako
Chemical USA has dedicated its new Horseshoe Crab Bleeding Facility
located in Cape Charles. The facility extracts and processes blood from
horseshoe crabs -- for use the in vitro detection of endotoxin-like
substances -- and then returns the crabs to the Chesapeake Bay. (Website;
July 29, 2003). More.
Products
The
easy opening capabilities of tear-tape
manufacturer P
P Payne's
VaktapePlus
have made it ideal for French delicatessen
products manufacturer Chevallier. The tape
is being used on packs of Chevallier's
French quality hams, "Jambon de
Bayonne," sold under the brand name
Grand Adour. (Website; July 2003). More.
DuPont's
Safety and Protection business platform
has introduced a "Motor Repair Alliance
Program," a coalition with motor repair
shops across the country. To participate,
shops must maintain high levels of quality
and customer service -- and use insulation
materials made of 100 percent Nomex®.
(Press release, June 30, 2003.) More.
Ondeo
Degremont's "Aquaray H2O"
drinking water disinfection systems have
been bioassay tested by the German
Association of Gas and Water, an independent
validation facility in Siegburg, Germany.
The Aquaray disinfects waterborne pathogens
in municipal drinking waters using medium
pressure, high output ultraviolet lamps in a
flow-through reactor design. (Press release,
July 16, 2003.) More.
Technology
University
of Virginia chemists are conducting
research on
advanced biomaterials that use metals as the
hub of polymer chains. Cassandra Fraser has
devised a modular method for producing
macromolecules that can flouresce or alter
their structure and color in response to
changes in their surroundings. These
qualities make them valuable as vehicles for
targeted delivery and triggered release of
drugs, and as probes in biological research.
(Explorations, Spring 2003.)